Foam Mattress Sponge Polyurethane Automatically Continuous Making Machinery
|Purchase Qty. (Sets)||FOB Price|
|1||US $149,999 / Set|
|2+||US $148,888 / Set|
Process: All the P. U. Chemicals are first mixed together in a mixing chamber & then taken into a metal trough where the initial reaction takes place. The rising foam then passes from the top of the trough on to a variable width fall plate, which then leads the expanding foam block along a metal slat conveyor for further expansion.
Outputs: The machine is delivers a maximum of 350kg per minute.
Metering System: There are seven metering systems in all. All metering system are equipped with world class AC motors, AC variable speed drives, Viking, U. S. A made internal gear pumps (for very low slippage), pressure gauges & Recirculation network to ensure high class quality product.
Foaming Tunnel & Conveyor: The tunnel construction forms a complete enclosure around the foam slab with top plates, side walls & conveyor slats. The conveyor motor is also equipped with AC speed drive. Side walls can be adjusted from 0.98m~2.4 m. The length of the conveyor is 16.9 meters.
Trough & Fall Plate: The Trough & fall plate section can be adjusted height wise at various levels to ensure more flattop blocks & is equipped with required motors & gearboxes.
Paper Feed & Rewind: This is a 2-paper system. The bottom paper feed reel is mounted in front of the foaming platform & is equipped with unwinding motor for automatic operation. Rewinding of the side papers is at the other end of the tunnel & the rewinding speed is self adjustable to synchronize with the conveyor speed.
Control Panels: This is attached at a convenient position on the foaming platform, It is equipped with necessary electronics, flow meters, pressure gauges & AC variable speed drives.
|Max.Output Capacity:||200 --350kg/min(Continuous Type)|
|Mixer Total Power:||37kw|
|Foaming Type:||Trough & Sprayer|
|Save Formular Q.T.Y.:||13 Groups.|
|Foaming Size:||W2300mm*H1300mm(Width Adjustable)|
|Control System:||PLC Digital Touch Screen(Made In TaiWan) Or Electirc Control System.|
|Silicone +Water Tanks:||100L*2Sets(With Mixing System)|
|T-9+Amine+Color + Caco3 Tanks:||50L*4Sets|
|Side Wall Size:||L16m*H1200mm|
|Side/Bottom Paper Feed & Rewind System:||2Sets.|
|Air Valves||Euro Standard|
|Chiller(Both Cooling & Heating System):||1Set*1.5HP(Made In TaiWan)|
|Side Film Lifting System:||1Set.|
|Foaming Density Range:||8--70kg/Cubicmeter.|
|Match With Block Cutter:||1Set.|
|Total Motor Power:||Approx 125kw.|
|Machine N.W.:||Approx 60Ton|
|Floor Space Required:||L45m*W5m*H4.5m.|